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Ford Rouge Dearborn Truck Plant
Dearborn, Michigan
Lying at the center of the Ford Rouge revitalization project, this new assembly plant represents the client's bold efforts to rethink the ecological footprint of a large manufacturing facility. The design synthesizes an emphasis on a safe and healthy workplace with an approach that optimizes the impact of industrial activity on the external environment.

The keystone of the site stormwater management system is the plant's 10-acre (454,000 sf) "living" roof --- the largest in the world. This green roof is expected to retain half the annual rainfall that falls on its surface. The roof will also provide habitat, decrease the building's energy costs, and protect the roof membrane from thermal shock and UV degradation, thereby extending its life.

An innovative and inexpensive hanging trellis with deciduous climbing vines envelops many areas of the plant's exterior, creating both shade and additional habitat.

Worker amenities inside the plant include light monitors and skylights that ensure abundant daylight on the factory floor. Above the activity of the main work areas, mezzanine-level walkways house team rooms and a cafeteria.

An innovative air delivery system, in which the building serves as a giant pressurized duct, produces breakthroughs in energy use, operational flexibility, and worker comfort.

With the sound of nesting songbirds chirping over factory workers’ heads, the new Dearborn Truck Plant offers a glimpse of the transformative possibilities suggested by this new model for sustaining industry.


Client: Ford Motor Company
Program: Automotive manufacturing, administration, & employee amenities
Area: 1,159,000 sf
Status: Opening mid-2004
WM+P Role: Sustainable Design Consultant
Architect: Arcadis Giffels
General Contractor: Walbridge Aldinger